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The 3rd generation assembly process fastener
  • Slide 1

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 2

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 3

    The 3rd generation assembly process fastener, a game-changing innovation

    A bolt is a two-component threaded fastening system, comprising a nut and a screw. It is an easy-to-install dismountable system.

    Preparation of parts to be fitted together is easy as it only requires the parts to be drilled through with a low accuracy. The assembly is completed in a single step and only requires a basic equipment such as a pneumatic or electric screwdriver or a wrench.

    The cost of fasteners is low as they are common parts made in the billions.

    The costs associated with the setting of the bolt may represent up to 10 times the cost of the bolt itself.

    Innovation de rupture
    Slide 4

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 5

    The 3rd generation assembly process fastener, a game changing-innovation

    Innovation de rupture
    Slide 6

    The 3rd generation assembly process fastener, a game-changing innovation

    The 2nd generation of fasteners emerged in the 1920s, became more widely used after 1945, and is still here today. It has involved engineered fasteners such as self-clinching nuts, cage nuts, blind rivet nuts, weld nuts and threaded inserts, helping prepare the metal sheet support by setting a threaded component prior to the assembly by itself, but still using nuts and bolts separately.

    This attachment phase requires specific setting equipment as well as adjustment and monitoring of the relevant process.

    The cost of engineered components is higher than standard bolts but they allow a significant overall time saving in the assembly and an easier repeatability of the process.

    Innovation de rupture
    Slide 7

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 8

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 9

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 10

    The 3rd generation assembly process fastener, a game-changing innovation

    Leankeasy product
    Leankeasy is a single, ready-to-set, factory preassembled component, comprising both a screw and a nut.

    Crimping the nut and screwing the screw occur in the same single step and no specific equipment is required.

    Innovation de rupture
    Slide 11

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 16

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 16

    The 3rd generation assembly process fastener, a game-changing innovation

    How about you ...
    How much will you save using
    Leankeasy?
    Innovation de rupture
    OverlaysShareTweet
    PreviousNextPreviousNext
The innovation that significantly reduces your costs in the assembly process
  • Slide 1

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 2

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 3

    The 3rd generation assembly process fastener, a game-changing innovation

    A bolt is a two-component threaded fastening system, comprising a nut and a screw. It is an easy-to-install dismountable system.

    Preparation of parts to be fitted together is easy as it only requires the parts to be drilled through with a low accuracy. The assembly is completed in a single step and only requires a basic equipment such as a pneumatic or electric screwdriver or a wrench.

    The cost of fasteners is low as they are common parts made in the billions.

    The costs associated with the setting of the bolt may represent up to 10 times the cost of the bolt itself.

    Innovation de rupture
    Slide 4

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 5

    The 3rd generation assembly process fastener, a game changing-innovation

    Innovation de rupture
    Slide 6

    The 3rd generation assembly process fastener, a game-changing innovation

    The 2nd generation of fasteners emerged in the 1920s, became more widely used after 1945, and is still here today. It has involved engineered fasteners such as self-clinching nuts, cage nuts, blind rivet nuts, weld nuts and threaded inserts, helping prepare the metal sheet support by setting a threaded component prior to the assembly by itself, but still using nuts and bolts separately.

    This attachment phase requires specific setting equipment as well as adjustment and monitoring of the relevant process.

    The cost of engineered components is higher than standard bolts but they allow a significant overall time saving in the assembly and an easier repeatability of the process.

    Innovation de rupture
    Slide 7

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 8

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 9

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 10

    The 3rd generation assembly process fastener, a game-changing innovation

    Leankeasy product
    Leankeasy is a single, ready-to-set, factory preassembled component, comprising both a screw and a nut.

    Crimping the nut and screwing the screw occur in the same single step and no specific equipment is required.

    Innovation de rupture
    Slide 11

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 16

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 16

    The 3rd generation assembly process fastener, a game-changing innovation

    How about you ...
    How much will you save using
    Leankeasy?
    Innovation de rupture
    OverlaysShareTweet
    PreviousNextPreviousNext
Game-changing innovation

  • Slide 1

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 2

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 3

    The 3rd generation assembly process fastener, a game-changing innovation

    A bolt is a two-component threaded fastening system, comprising a nut and a screw. It is an easy-to-install dismountable system.

    Preparation of parts to be fitted together is easy as it only requires the parts to be drilled through with a low accuracy. The assembly is completed in a single step and only requires a basic equipment such as a pneumatic or electric screwdriver or a wrench.

    The cost of fasteners is low as they are common parts made in the billions.

    The costs associated with the setting of the bolt may represent up to 10 times the cost of the bolt itself.

    Innovation de rupture
    Slide 4

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 5

    The 3rd generation assembly process fastener, a game changing-innovation

    Innovation de rupture
    Slide 6

    The 3rd generation assembly process fastener, a game-changing innovation

    The 2nd generation of fasteners emerged in the 1920s, became more widely used after 1945, and is still here today. It has involved engineered fasteners such as self-clinching nuts, cage nuts, blind rivet nuts, weld nuts and threaded inserts, helping prepare the metal sheet support by setting a threaded component prior to the assembly by itself, but still using nuts and bolts separately.

    This attachment phase requires specific setting equipment as well as adjustment and monitoring of the relevant process.

    The cost of engineered components is higher than standard bolts but they allow a significant overall time saving in the assembly and an easier repeatability of the process.

    Innovation de rupture
    Slide 7

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 8

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 9

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 10

    The 3rd generation assembly process fastener, a game-changing innovation

    Leankeasy product
    Leankeasy is a single, ready-to-set, factory preassembled component, comprising both a screw and a nut.

    Crimping the nut and screwing the screw occur in the same single step and no specific equipment is required.

    Innovation de rupture
    Slide 11

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 16

    The 3rd generation assembly process fastener, a game-changing innovation

    Innovation de rupture
    Slide 16

    The 3rd generation assembly process fastener, a game-changing innovation

    How about you ...
    How much will you save using
    Leankeasy?
    Innovation de rupture
    OverlaysShareTweet
    PreviousNextPreviousNext

What benefits for you?
  • Production engineering
    • Méthodes – Industrialisation

      Production engineering

      Conventional process
      3rd generation process
      setting equipment:
      investment budget, engineering costs
      development, adjustment and validation of a robust process
      nuts setting: 3x12 seconds
      setting process maintenance and quality monitoring
      transfer / storage of subassemblies with nuts attached
      Leankeasy
      rationalised solution allowing replacement of:
      • weld nuts
      • cage nuts
      • blind rivet nuts
      • self clinching nuts
      a simple setting process with one single step 
      workshop footprint reduced
      Méthodes - Industrialisation
      OverlaysShareTweet
      PreviousNextPreviousNext
  • Product design
    • Slide 2

      Product design

      Conventional process
      3rd generation process
      cost of setting the nut
      simple setting: single step process
      Développement produit
      OverlaysShareTweet
      PreviousNextPreviousNext
  • Quality
    • Slide 3

      Quality

      Conventional process
      3rd generation process
      to guarantee the capability of the setting process
      training the operators, and validation of their skills to set the nuts
      to guarantee repeatability of the nut setting process
      to develop a handling and storage process that guarantees the preservation of the brackets with their nuts attached
      100% guaranteed - the screw is engaged into the nut before use
      Crimping process independant from the setting equipment and its adjustment
      simple setting: single step process
      Qualité
      OverlaysShareTweet
      PreviousNextPreviousNext
  • Purchasing
    • Achats

      Purchasing

      Conventional process
      3rd generation process
      purchase of a complete (subcontracted) subassembly including the bracket, the nuts and the setting process
      Leankeasy
      rationalised solution allowing the replacement of:
      • weld nuts
      • cage nuts
      • blind rivet nuts
      • self clinching nuts
      purchase of a blank bracket
      Achats
      OverlaysShareTweet
      PreviousNextPreviousNext
  • Cost saving expert
    • Expertise

      Expertise in cost cutting

      Conventional process
      3rd generation process
      setting equipment:
      investment budget, engineering cost
      development, adjustment and validation of a robust process
      cost of setting the nut
      purchase of a complete (subcontracted) subassembly including the bracket, the nuts and the setting process
      Leankeasy
      rationalised solution allowing replacement of:
      • weld nuts
      • cage nuts
      • blind rivet nuts
      • self clinching nuts
      simple setting: single step process
      workshop footprint reduced
      Expertise - Réduction de coûts
      OverlaysShareTweet
      PreviousNextPreviousNext
How much can you save?
  • € 340,000 / year
    • Slide 1

      The 3rd generation assembly process fastener,
      a game-changing innovation

      User: Automotive tier one supplier

      Application: Seat frame for passenger vehicle
      Equipementier automobile
      Slide 2

      The 3rd generation assembly process fastener,
      a game-changing innovation

      4 attachment points / seat

      910,000 seats / year

      3,640,000 fasteners/ year
      Equipementier automobile
      Slide 3

      The 3rd generation assembly process fastener,
      a game-changing innovation

      Number of steps of manufacturing process reduced by 40%

      by using LEANKEASY - the blind rivet bolt instead of screws and weld nuts attached to brackets.

      Equipementier automobile
      Slide 4

      The 3rd generation assembly process fastener,
      a game-changing innovation

      Number of components per attachment point
      reduced by

      50%

      by using a single component, LEANKEASY - the blind rivet bolt instead of screws and weld nuts

      Equipementier automobile
      Slide 5

      The 3rd generation assembly process fastener,
      a game-changing innovation

      Zero investment in setting equipment for welding the nuts, and consequently… no maintenance or engineering costs associated with the relevant equipment

      LEANKEASY - the blind rivet bolt is installed in a single-step setting process using one screw type motion.

      Equipementier automobile
      Slide 6

      Le système de fixation de 3ème génération,
      une innovation de rupture !

      Bénéfice

      Une économie annuelle de

      340 000 €/an

      pendant 10 ans

      Equipementier automobile
      Slide 7

      The 3rd generation assembly process fastener,
      a game-changing innovation

      How about you ...
      How much will you save using
      Leankeasy?
      Equipementier automobile
      OverlaysShareTweet
      PreviousNextPreviousNext
  • 90% of the number of parts
    • Slide 1

      The 3rd generation assembly process fastener,
      a game-changing innovation

      User: Tractor manufacturer

      Application: Cabin
      Fabricant de tracteurs
      Slide 2

      The 3rd generation assembly process fastener,
      a game-changing innovation

      104 attachment points / cabin

      11,250 cabins / year

      1,170,000 fasteners / year

      Fabricant de tracteurs
      Slide 3

      The 3rd generation assembly process fastener,
      a game-changing innovation

      Number of different parts purchased reduced by

      90%

      Weld nuts, blind rivet nuts, cage nuts and three different screw sizes… all replaced by a single component, LEANKEASY - the blind rivet bolt.

      Fabricant de tracteurs
      Slide 4

      The 3rd generation assembly process fastener,
      a game-changing innovation

      Number of steps of manufacturing process reduced by

      50%

      Welding and crimping of the nuts is replaced by LEANKEASY - the blind rivet bolt.

      Fabricant de tracteurs
      Slide 5

      The 3rd generation assembly process fastener,
      a game-changing innovation

      Zero investment in setting equipment for welding the nuts, and consequently… no maintenance or engineering costs associated with the relevant equipment

      LEANKEASY - the blind rivet bolt is installed in a single-step setting process using one screw type motion.

      Fabricant de tracteurs
      Slide 6

      The 3rd generation assembly process fastener,
      a game-changing innovation

      Benefits

      A total cost saving of

      33% or € 120,000 / year

      Fabricant de tracteurs
      Slide 7

      The 3rd generation assembly process fastener,
      a game-changing innovation

      How about you ...
      How much will you save using
      Leankeasy?
      Fabricant de tracteurs
      OverlaysShareTweet
      PreviousNextPreviousNext
  • 70% of the assembly cost
    • Slide 1

      The 3rd generation assembly process fastener,
      a game-changing innovation

      User: Lift manufacturer

      Application: lift cage panel,

      ceiling reinforcing beam

      Fabricant d'ascenseurs
      Slide 2

      The 3rd generation assembly process fastener,
      a game-changing innovation!

      3 attachment points / cabin

      4,000 cabins / year

      12,000 fasteners / year

      Fabricant d'ascenseurs
      Slide 3

      The 3rd generation assembly process fastener,
      a game-changing innovation

      Number of steps of manufacturing process reduced by

      43%

      No more:

      • Welding the beam to the ceiling panel
      • Painting of the ceiling assembly by using pre-coated steel sheet

      Replaced by assembly with LEANKEASY - the blind rivet bolt.

      Fabricant d'ascenseurs
      Slide 4

      The 3rd generation assembly process fastener,
      a game-changing innovation

      Painting cost reduction:

      7€ / cabin

      by replacing welding with LEANKEASY - the blind rivet bolt.

      Fabricant d'ascenseurs
      Slide 5

      The 3rd generation assembly process fastener,
      a game-changing innovation

      Zero investment in setting equipment for welding the nuts, and consequently… no maintenance or engineering costs associated with the relevant equipment.

      LEANKEASY - the blind rivet bolt is installed in a single-step setting process using one screw type motion.

      Fabricant d'ascenseurs
      Slide 7

      The 3rd generation assembly process fastener,
      a game-changing innovation

      Benefits

      A total cost saving of

      70%

      over 10 years

      Fabricant d'ascenseurs
      Slide 6

      The 3rd generation assembly process fastener,
      a game-changing innovation

      How about you ...
      How much will you save using
      Leankeasy?
      Fabricant d'ascenseurs
      OverlaysShareTweet
      PreviousNextPreviousNext

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